Factory Decreases Order-Fulfillment Duration by 20%

Leal Indústria e Comércio, a producer of non-public protecting tools (PPE), says it has decreased its prospects’ ordering instances by 20 p.c. This outcome was achieved due to using a radio frequency identification resolution developed by PC Sistemas, an organization acquired by Totvs, which additionally gives the enterprise useful resource planning (ERP) system utilized by Leal.
The producer manages a inventory of greater than 500,000 objects at two distribution facilities: one in Campo Limpo Paulista (SP) and one other in Navegantes (SC). There are 15 thousand energetic objects and a complete register of 60 thousand specs. This massive quantity of merchandise requires that the corporate keep a really excessive stage of management, which is why Leal sought out Totvs’ RFID resolution to trace its merchandise.

“Our portfolio is sort of numerous, together with clothes, security tools reminiscent of gloves, and parachute belts, amongst others. And one line doesn’t essentially should do with the opposite,” says Adailton Siqueira, Leal’s methods supervisor. “With a restricted bodily house, it occurred that we misplaced objects contained in the warehouse and we ran the danger of creating mistaken deliveries.” Elevated stock management with RFID enabled the corporate to raised meet exterior audits.
The answer makes use of two portals with fastened readers (the corporate has not revealed the producer) inside its receiving and delivery sections. “At receipt, we use the imported, manufactured or switch merchandise that had been saved within the inventory,” Siqueira explains. “In delivery, we’ve got already adopted it for billing.”

“With RFID,” Siqueira provides, “we obtain a 30 p.c optimization in operations, with larger pace of cargo and transformation of merchandise, along with accuracy in traceability, thereby guaranteeing accuracy in inventory.” After the variation interval, he notes, the corporate observed a 15 p.c enchancment within the separation of orders, in addition to a 20 p.c lower in order-fulfillment instances.

Beforehand, the corporate’s course of was totally guide. “We now have a list of two,200 pallets with RFID, which was beforehand unimaginable to handle,” says Alain Levy, Leal’s managing associate. Leal’s merchandise go away the corporate’s premises already tagged. “Our intention is to assist our prospects undertake RFID for the management of PPE that will probably be utilized by their workers.”

One other want of the corporate that RFID addressed was managing expiration dates. PPE merchandise have a predetermined shelf life and, in some circumstances, must endure routine inspections.

“This performance ensures that our prospects and their workers are shielded from accidents, lowering the danger of non-compliance in work-safety audits,” explains Jacques Levy, Truthful Commerce’s managing associate. With the RFID system, he says, firms that purchase from Leal will probably be suggested when inspection and expiry deadlines are close to.
The implementation was carried out in three phases. Through the first part, auditing, funding was made in inventory management, specializing in the stock of a selected line of insulated gloves and blankets. Fifteen thousand objects had been tagged with RFID tags equipped by Legitimate and CCRR, after which data was checked to find out whether or not there have been any undue variations.

Through the second stage, enhancements had been made to the method of shopping for cloth rolls. RFID tags determine every roll, which measures 170 meters in size, and point out what number of meters have already been utilized in manufacturing, in addition to what number of stay. For the third part, the uncooked materials enters the warehouse already recognized by way of RFID, and orders are fulfilled utilizing the identical know-how.

“Throughout testing, we determine alternatives to optimize our processes,” Siqueira says. “Because of the approach the items are saved, particularly within the case of clothes, there could be divergence. That is why we determined to revamp our storage, to enhance the operation’s productiveness.”

The deployment has resulted in further developments, and the corporate’s subsequent steps will probably be to tailor and excellent the interior labels for every sort of product, and to standardize using RFID in accordance with GS1’s Digital Product Code (EPC) commonplace.

“Totvs works to be not solely a know-how provider, however a associate within the improvement of the client enterprise,” says Gustavo Bastos, Totvs’ provide chain VP. “The venture developed at Leal confirmed that the selection of a software, reminiscent of RFID, can carry enhancements within the processes of an organization, giving house to develop and acquire extra competitiveness.”

“Deploying RFID was a constructive expertise,” Siqueira reviews. “The truth is, there have been all types of expertise, as a result of the RFID system is made up of , software program and labels, which have no less than three completely different suppliers. So when there’s a downside, it’s troublesome to coordinate a decision with the three suppliers on the similar time. The problem is to learn RFID pallets with complete reliability. We nonetheless have issues studying pallets within the portals.”

Source: [rfidjournal]